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Arrangement and Operation Principle

The complex consists of the following tanks, located in a circumferential direction in accordance with the production process: impregnation tank 1, feed tank 2, preliminary rinse tank 3 and final rinse tank 4, polymerization tank 5. There is also a loading/unloading platform. Movement of the part basket is ensured by a boom-mounted manipulator 6, installed in the centre of circle, which has 2 degrees of freedom (lifting –lowering, 360º rotation). The manipulator arm includes the centrifuge electric drive 8 and gripper fixture 9 of basket 7.

The complex has two operation modes:

• Manual. For carrying out commissioning works, as well as performing step-by-step impregnation cycle at non-standard operation mode.
• Automatic. It is the basic mode. In automatic mode, all operations related to basket movement, cover closing/opening, generation of dry and wet vacuum, impregnating material supply and drain are performed by the program installed in the control panel. Impregnation chamber operation mode may be changed by the operator depending on the technology adopted by the enterprise.

Composition and Specifications:

Impregnation chamber, capacity	0.96 m³	1 pc
Feed tank, capacity	as per customer’s TA	1 pc
Preliminary rinse tank, min capacity	0.96 m³	1 pc
Final rinse tank, min capacity	0.96 m³	1 pc
Thermostatted polymerization chamber, capacity	0.96 m³	1 pc
Manipulator, lifting capacity	300 kg	1 pc
Centrifuge rotary speed	150-200 rpm
Control panel		1 pc
Temperature regulator commutation voltage temperature maintenance within	380 V 2ºС	1 pc
Basket (with gasket set)		5 pcs
Vacuum pump	vacuum - 15 mm. hg.	1 pc
Compressor (at customer’s demand)		1 pc
Transport trolley, lifting capacity	300 kg	2 pcs
Cage	16 m
One-time loading	200 kg
Productive capacity	800 kg/h
Installed power in polymerization chamber	18 kW
(temperature drop in polymerization chamber 8 hours after switching off)	25ºC max
Area occupied by the plant	16 m²
Warranty service period	1 year
Delivery time	10 months

Stages and Approximate Production Time

Stage	Stage contents	Time of performance
I	Design, work drawing development, automatics layouts	3 months
II	Manufacture of tanks, manipulator, component procurement	4.5 months
III	Mounting works, manipulator follow-up, preliminary testing at executor’s site, transportation to customer’s site	1.5 months
IV	Acceptance works at customer’s site	1 month
	TOTAL:	10 months

The work scope includes: design work, manufacture, primary and final acceptance tests of the complex, maintenance personnel training.

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